MANUFACTURING PROCESS

Melting the Pig Iron

Pig iron is heated in a furnace until it becomes molten, ready to be poured into molds. This step is essential for creating the basic material of cookware.

Transfer and Pour in the Mould

The molten metal is carefully transferred from the furnace into molds, shaping it into cookware forms. Precision in pouring ensures uniformity.

De-moulding

Once the metal cools and solidifies, the cookware is removed from the molds, taking on its final shape. This step is crucial for ensuring a clean and smooth surface.

Cleaning

The cookware is cleaned to remove any residual sand, debris, or imperfections left from the molding process. It prepares the surface for further finishing.

Shot Blasting

The cookware is blasted with small steel shots to smoothen and refine the surface, removing rough spots or residues. This creates a more polished finish.

Quality Checking

Each piece of cookware is thoroughly inspected for defects or inconsistencies in shape, weight, and function, ensuring only top-quality items move forward.

Grinding and Buffing

The cookware undergoes grinding to smooth out rough edges, followed by buffing to achieve a polished, high-quality surface for aesthetics and usability.

CNC Machining

Computer Numerical Control (CNC) machines are used to precisely carve or shape cookware for detailed designs and optimal functionality, such as handles and surfaces.

Shot Blasting (Repeated)

Another round of shot blasting may occur to further refine the cookware's surface, ensuring consistency in texture and durability.

Seasoning

The cookware is coated with a layer of oil or seasoning to enhance its cooking surface and prevent rust, improving performance and longevity.

Packing

Once finished, the cookware is carefully packaged with protective materials to prevent damage during transport and storage.

Shipping

The final products are shipped to retailers or customers, ensuring safe delivery for their intended use.

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