Manufacturing Process

MANUFACTURING PROCESS

Melting Pig Iron (for Fe200 Grade) with Alloys

• Pig iron is melted with alloys such as nickel, chromium, copper, carbon, silicon, and manganese at a temperature of 1300°C to form a molten metal mixture.

• This mixture serves as the base for producing cast iron.

Transfer and Pouring into the Mold

• The molten metal, heated to 1300°C, is transferred into a mold designed to shape the final cast iron product.

• It is poured into the mold, filling it to the required level.

De-molding

• Once the molten metal cools and solidifies in the mold, the product is removed through a process known as de-molding.

• This step releases the cast iron product from the mold.

Cleaning

• The cast iron product is cleaned to eliminate any dirt, debris, or leftover mold material.

• This ensures the surface is ready for additional processing.

Shot Blasting

• Shot blasting involves propelling steel shots at the cast iron surface to eliminate sand impurities and roughen the surface.

• This enhances the surface finish and prepares it for further treatments.

Quality Inspection

• The cast iron product is inspected for defects such as blow holes or imperfections in the mold.

• Quality checks ensure the product meets the necessary standards.

Grinding and Buffing

• Grinding and buffing are performed to smooth the cast iron’s surface and edges using progressively finer abrasives.

CNC Machining

• CNC (Computer Numerical Control) machining uses automated machines to precisely cut or drill specific features into the cast iron.

• This process adds intricate details and designs, achieving a high-luster finish while eliminating surface imperfections.

Seasoning

• Seasoning involves applying a layer of oil to the cast iron surface and heating it to create a hard, non-stick coating.

• This process protects the cast iron from rust and improves its cooking performance and durability..

Double Seasoning

• Double seasoning is a secondary seasoning process where another layer of oil is applied to the cast iron surface and heated again to form an additional protective non-stick coating.

• This enhances the durability, ensures greater rust resistance, and improves the cooking surface, providing an even better non-stick finish for long-term use.

Packing

• Once finished, the cookware is carefully packaged with protective materials to prevent damage during transport and storage.

Shipping

• The final products are shipped to retailers or customers, ensuring safe delivery for their intended use.

Upgrade Your Cooking with Elbow Cast Iron Cookware!

  • Superior Quality – Crafted for durability and long-lasting performance.
  • Authentic Taste – Enhance every meal with rich flavors and even heat distribution.
  • Healthier Cooking – 100% natural, chemical-free, and iron-enriching cookware.

Ready to Cook Like a Pro?

Shop now and experience the perfect blend of tradition and innovation in your kitchen!

Fast Shipping Across IndiaSatisfaction Guaranteed